High Performance Copper Alloys

TRB4 (CuCoNiBe)

CuCoNiBe ‘C-17500’

Description Of Material

CuCoNiBe Copper Alloy contains approximately 1% Cobalt, 1% Nickel, 0,5% Beryllium. After hot forging and heat treatment processes; this material gains considerably good hardness, grain size, electrical and thermal conductivities. It is possible to reach different combinations of electrical conductivity and hardness by changing the heat treatment conditions.

Chemical Composition

Cu Co Be Zr Ni Si Other
Rest 0,8-1,3 0,4-0,7   0,8-1,3

Specifications

DIN : 2,1285 ASTM: C17500 RWMA: CLASS II

Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 650-800
Yield Strenght (Rp 0,2) N/mm² : 500-700
Elongation (A5) % : Min 8
Hardness (HB 30) : 220-250
Elastic Modulus : 135 x 10³ N/ mm²

Physical Proporties

Density : 8,85 g/ cm³
Specific Heat : 0,42 j/g.k
Electrical Conductivity : 24-30 MS/ m
Electrical Conductivity (I.A.C.S.) : 38-48 %
Termal Conductivity : 210-320 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 480 °C maks.

Applications

Welding electrodes, electrode holders and seam welding discs in resistance welding. Plunger tips in Aluminium Die Casting industry. Injection nozzles, cooling inserts in plastic injection industry. Moulds for casting of non-ferrous material. Chill moulds in casting of brass and bronze material. Due to its good surface quality, homogen and fast cooling rate this alloy has an excelent working performance.

TRB44 (CuBe2)

CuBe2 ‘C-17200’

Description Of Material

CuBe2 contains; approximately 2% Beryllium, 0,6% Cobalt and Nickel. This copper alloy has considerably high mechanical properties, hardness with reasonable thermal and electrical conductivity. It is possible to reach different combinations of electrical conductivity and hardness by changing the heat treatment conditions.

Chemical Composition

Cu Co Be Zr Ni Si Other
Ret 0,35 1,8-2,2   0,35 0,1-0,2  

Specifications

DIN : 2,1247 ASTM: C17200 RWMA: CLASS IV

 Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 1150-1250
Yield Strenght (Rp 0,2) N/mm² : 900-1100
Elongation (A5) % : Min 2
Hardness (HRC) : 36-42
Elastic Modulus : 135 x 10³ N/ mm²

Physical Proporties

Density : 8,5 g/ cm³
Specific Heat : 0,42 j/g.k
Electrical Conductivity : 24-30 MS/ m
Electrical Conductivity (I.A.C.S.) : 38-48 %
Termal Conductivity : 110-150 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 3000 °C maks.

 CuBe2 uses as resistance welding electrodes in manufacturing of steel wheels, non-sparkling safety tools, corrosion resistant, anti magnetic and high strenght bushings . Mould plates and cooling inserts in plastic injection industry.

TRC1 (CuCr1)

CuCr1 ‘C-18200’

Description Of Material

CuCr1 contains; approximately 1% chromium and it has high conductivity and better mechanical properties than pure copper with fairly good conductivity. After forging and heat treating, it is possible to have better hardness and mechanical properties.

 Chemical Composition

Cu Cr Be Zr Ni Si Other
Rest 0,3-1,2          

 Specification

  ASTM: C18200 RWMA: CLASS II

 Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 320-380
Yield Strenght (Rp 0,2) N/mm² : 230-290
Elongation (A5) % : Min.12-18
Hardness (HB 30) : 120-135
Elastic Modulus : 130 x 10³ N/ mm²

 Physical Proporties

Density : 8,96 g/ cm³
Specific Heat : 0,38 j/g.k
Electrical Conductivity : 49-51 MS/ m
Electrical Conductivity (I.A.C.S.) : 76-80 %
Termal Conductivity : 323,6 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 500 °C maks.

 Applications

It uses as resistance welding electrodes, electrode holders and seam welding discs. Current carrying arms, cable connecters, electrical and thermal conducters working under mechanical stresses.

TRCZ (CuCrZr)

CuCrZr ‘C-18150’

Description Of Material

CuCrZr contains; approximately 1% Chromium and 0,1% Zirconium. This alloy has good hardness and high electrical and thermal conductivity after forging and heat treatment processes.

 Chemical Composition

Cu Cr Be Zr Ni Si Other
Rest 0,3-1,2   0,03-0,2      

 Specifications

DIN: 2,1293 ASTM: C18150 RWMA: CLASS II

 Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 350-440
Yield Strenght (Rp 0,2) N/mm² : 300-350
Elongation (A5) % : Min.8-15
Hardness (HB 30) : 100-160
Elastic Modulus : 120 x 10³ N/ mm²

 Physical Proporties

Density : 8,96 g/ cm³
Specific Heat : 0,38 j/g.k
Electrical Conductivity : 49-59 MS/ m
Electrical Conductivity (I.A.C.S.) : 70-76 %
Termal Conductivity : 320 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 500 °C maks.

 Applications

It uses as spot welding electrodes, electrode holders and seam welding discs in resistance welding, electrodes for spark erosion, moulds for continuous casting of steel and aluminium, electrical components working under mechanical stress and dies working under low pressure in casting of non ferrous metals.

TRC4 (CuCo2Be)

CuCo2Be ‘C-17500’

Description Of Material

CuCo2Be copper alloy contains; approximately 2,5% Cobalt, 0,3% Nickel and 0,5% Beryllium. This material gains considerably good hardness with good electrical and thermal conductivity after hot forging and heat treatment processes. It has also slightly better mechanical and physical properties than CuCoNiBe.

Chemical Composition

Cu Co Be Zr Ni Si Other
Rest 2,2-2,7 0,4-0,7   0,3    

Specifications

DIN : 2,1285 ASTM: C17500 RWMA: CLASS III

Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 650-800
Yield Strenght (Rp 0,2) N/mm² : 500-700
Elongation (A5) % : Min 5
Hardness (HB 30) : 230-280
Elastic Modulus : 135 x 10³ N/ mm²

Physical Proporties

Density : 8,86 g/ cm³
Specific Heat : 0,40 j/g.k
Electrical Conductivity : 24-30 MS/ m
Electrical Conductivity (I.A.C.S.) : 34-48 %
Termal Conductivity : 210-240 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 480 °C maks.

Applications

Welding electrodes, electrode holders and seam welding discs in resistance welding. It uses rarerly as plunger tips in Aluminium Die Casting industry. It uses also injection nozzles, cooling inserts in plastic injection industry. Moulds for casting of non-ferrous material. Chill moulds in casting of brass and bronze material. Due to its good surface quality, homogen and fast cooling rate this alloy has an excelent working performance too.

TRBNS2 (CuNiSi)

CuNi2Si ‘C-18000’

Description Of Material

TRBNS2 contains; approximately 2,4% Nickel,0,6 Silicium and 0,4% Chromium. This alloy gains relatively good hardness, electrical and thermal conductivity after hot forging and heat treatment processes. CuNiSi is Berylium Free and alternative to CuCoNiBe alloy.

Chemical Composition

Cu Cr Be Zr Ni Si Other
Rest 0,3-0,5     2,2-2,6 0,5-0,7  

Specifications

DIN : 2,0855 ASTM: C18000 RWMA: CLASS III

Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 500-700
Yield Strenght (Rp 0,2) N/mm² : 450-600
Elongation (A5) % : Min 5
Hardness (HB 30) : 180-210
Elastic Modulus : 131 x 10³ N/ mm²

Physical Proporties

Density : 8,7 g/ cm³
Specific Heat : 0,38 j/g.k
Electrical Conductivity : 26-28 MS/ m
Electrical Conductivity (I.A.C.S.) : 45-48 %
Termal Conductivity : 160 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,5 X 10-6 /K
Working Temparature : 480 °C maks.

Applications

It uses as plunger tips in Aluminium injection industry to the alternative of CuCoNiBe. It uses also as cooling pins in plastic injection industry to the alternative of CuBe2 and CuCoNiBe. Moulds for casting of non-ferrous material. Chill moulds in casting of brass and bronze material. Due to its good surface quality, homogen and fast cooling rate this alloy has an excelent working performance.

TRBN4 (CuNiBe)

CuNiBe ‘C-17510’

Description Of Material

CuNiBe copper alloy contains; approximately 0,3% Cobalt, 1,8% Nickel and 0,4% Beryllium. This material gains considerably good hardness with good electrical and thermal conductivity after hot forging and heat treatment processes.

Chemical Composition

Cu Co Be Zr Ni Si Other
Rest >0,3 0,2-0,6   1,4-2,2    

Specifications

DIN : 2,0850 ASTM: C17510 RWMA: CLASS III

Mechanical Proporties

Tensile Strenght (Rm) N/mm² : 640-760
Yield Strenght (Rp 0,2) N/mm² : 500-650
Elongation (A5) % : Min 8
Hardness (HB 30) : 240-280
Elastic Modulus : 138 x 10³ N/ mm²

Physical Proporties

Density : 8,86 g/ cm³
Specific Heat : 0,40 j/g.k
Electrical Conductivity : 24-30 MS/ m
Electrical Conductivity (I.A.C.S.) : 34-48 %
Termal Conductivity : 210-310 W/ m.K
Coefficient of Thermal Expansion : 20-100 ºC 17,0 X 10-6 /K
Working Temparature : 480 °C maks.

Applications

Welding electrodes, electrode holders and seam welding discs in resistance welding. It uses rarerly as plunger tips in Aluminium Die Casting industry. It uses also injection nozzles, cooling inserts in plastic injection industry. Moulds for casting of non-ferrous material. Chill moulds in casting of brass and bronze material. Due to its good surface quality, homogen and fast cooling rate this alloy has an excelent working performance too.

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